Sɛ ɛba right angle hung plate so a, wɔn a wɔde di dwuma no pii dwen sɛnea wɔyɛ no ho kɛse. Sɛ yɛte sɛnea wɔyɛ no ase a, ɛboa kɛse ma wɔde bedi dwuma akyiri yi. Ase hɔ no, yɛde bɛkyerɛ kɔ akyiri: Standard models a ɛfa right-angle wall panels fa "integrated steel plate stamping + bending process": Wɔapaw high-ahoɔden carbon dade mprɛte te sɛ Q235 ne Q355. Wɔde nkukuo a ɛyɛ pɛpɛɛpɛ na ɛhyɛ mfitiaseɛ nhyehyɛɛ no so prɛko pɛ, na afei wɔde CNC afiri a ɛbɔ no kotow pɛpɛɛpɛ kɔ 90℃right-angle structure mu. Mfaso a ɛwɔ saa adeyɛ yi so ne: 1 Ɛkwati nhyɛso a ɛba bere a welding de ba, na ɛde nhyehyɛe no nyinaa mudi mu kura a emu yɛ den ba. Wɔ nhyɛso ase no, wɔkyekyɛ adesoa no pɛpɛɛpɛ, na adesoa a ɛsɛe ade a wɔfrɛ no no tumi du 70-160kN pɛpɛɛpɛ, na edi ahwehwɛde ahorow a ɛwɔ nhama a ɛwɔ ahoɔden a ɛwɔ mfinimfini ne nea ɛba fam mu ho dwuma; 2 Ɛwɔ adwumayɛ mu mmɔdenbɔ a ɛkorɔn, a nkuku biako a etumi yɛ asinasin mpempem pii da biara, a ɛfata ma batch supply, na ɛtew unit production ho ka so.
Wɔ right angle hung plate a wɔayɛ ama nnesoa a emu yɛ duru ho no, wɔde "cast steel forging process" di dwuma: wɔde carbon steel billets yɛ hyew ma ɛyɛ thermoplastic tebea a ɛyɛ 1100-1250℃na afei wɔde forging press na ɛyɛ forging. Mfaso titiriw a ɛwɔ forging so ne: 1 Ɛyi sintɔ te sɛ porosity ne mframa a ɛwɔ dade no mu fi hɔ, na ɛde aburow a ɛyɛ den ne tensile strength a ɛboro 30% sen nea ɛwɔ stamped afã horow no ba. Ɛtumi gyina adesoa a ɛkorɔn a ɛsɛe ade a ɛyɛ 400-640kN ano, na ɛma ɛfata ma adesoa a emu yɛ duru-nhyia wɔ nhama a ɛwɔ ahoɔden a ɛkorɔn ne ahoɔden a ɛboro so - ahoɔden kɛse mu; 2 Nsakyeraeɛ kurukuruwa a ɛwɔ anim-ahinanan nkitahodiɛ no yɛ abɔdeɛ mu ade kɛseɛ, ɛkwati mpɔtam hɔ nhyɛsoɔ a ɛwɔ hɔ na ɛma ɛnyɛ den sɛ ɛbɛbubu berɛ a wɔde adesoa a ɛyɛ nnam te sɛ nhama a ɛtwetwe ne mframa a ɛwosow bere tenten no.
Afei hyehyɛ, blank no bɛfa pɛpɛɛpɛ machining wɔ CNC lathes ne milling mfiri: 1 Key parameters te sɛ nkitahodi tokuru diameter, bolt matching thread, ne fork bue kɛse (C1, C2) bɛtwa no yiye, a tolerances controlled wɔ ±0.02mm, ahwɛ ahu sɛ "seamless nkitahodi" ne matching components te sɛ insulators, bolts, ne abansoro connectors, a enhia sɛ wɔyɛ on-site nsakraeɛ; 2 Wɔbɛyam nneɛma a ɛka bom no na wɔayɛ no fɛfɛɛfɛ ma ayɛ mmerɛw Ra Annu anaasɛ ɛne 1.6μm ayɛ pɛ na ama akasakasa a ɛko tia bere a wɔreboaboa ano no so atew na wɔakwati nhyɛso a ɛba esiane nkitahodi a ɛnyɛ pɛpɛɛpɛ nti.
Wɔde mprɛte a wɔde sɛn anim nifa no to abɔnten bere tenten, na mfiridwuma a ɛko tia-nsɛe ne awerɛhyem titiriw a ɛkyerɛ sɛ wɔn "gyina hɔ kyɛ." "Hot-dip galvanizing process" titiriw (a mfonini ahorow bi a wɔayɛ no sɛnea wɔpɛ a ɛkyerɛ passivation ayaresa) wɔ mfaso atitiriw:
Hot-dip galvanizing hwehwɛ sɛ wɔde dade panel a wɔayɛ no bɛhyɛ zinc a wɔabɔ no mu wɔ 440-460℃simma 3-5, na wɔayɛ zinc layer a ne kɛse yɛ 85-100μm wɔ dade no ani. Mfaso a ɛwɔ so ne: 1 Zinc a ɛwɔ so no ne ade a ɛwɔ ase no yɛ dade abusuabɔ, a nea ɛbata ho no boro nea ɛwɔ electroplating so koraa (wɔ adhesion sɔhwɛ ahorow mu no, ɛdaa adi sɛ entumi ntutu bere a wɔakyerɛw ne abɔ mpo akyi), na ɛko tia ɔsɛe a efi abɔnten mframa, osu, ne wosow mu ba 2 Zinc a ɛyɛ den na ɛnyɛ abon no tew dade no fi mframa, nsu, acid, ne alkali ho koraa, na ɛtrɛw ne nkwa nna mu kɔ mfe 15-20 wɔ abɔnten mmeae a ɛfata ne mfe 8-12 wɔ mmeae a nkyene petepete wɔ mpoano ne mmepɔw so mmeae a ɛhɔ yɛ nwini, na ɛboro nneɛma a wɔmfa galvanized nni dwuma no so koraa (mfe 3-5 pɛ).
Nhyiamu-quality inspection process ma right angle hung plate no yɛ "line of defense a etwa to" de hwɛ hu sɛ ade no yɛ nea wotumi de ho to so, na ne mfiridwuma mu mfaso ahorow no da adi wɔ "adwene a wɔde si nsɛm nketenkete so katee ne sɔhwɛ gyinapɛn a ɛkorɔn" mu:
Stainless steel cotter pins, bolts, ne nneɛma afoforo a wɔde di dwuma wɔ nhyiam no nyinaa yɛ galvanized anaa passivated, hwɛ hu sɛ daa corrosion resistance ne mounting plate no ankasa na esiw nkitahodi nyinaa huammɔdi esiane component corrosion nti. Bio nso, wɔayɛ cotter pins no sɛ "flexible plug-in" pins, a enhia nnwinnade titiriw biara a wɔde besisi hɔ; wɔde wɔn ho hyɛ mu bere a wɔde ahyɛ mu akyi, na sɛ wɔpaapae mu a, ɛhwehwɛ sɛ wɔde brɛoo hwɛ, na ɛma anyinam ahoɔden a wosiesie ntɛm ne nhama a wosiesie no tu mpɔn kɛse.
Mprɛte a wɔde sɛn anim nifa a wɔawie no fa sɔhwɛ a emu yɛ den pii mu de hwɛ hu sɛ 100% factory pass rate: 1 Mfiri adwumayɛ sɔhwɛ: Wɔde Tensile sɔhwɛ di dwuma de sɔ adesoa a ɛbubu no hwɛ; ɛsɛ sɛ adesoa ankasa no yɛ Kɛse sen anaasɛ ɛne bo a wɔagye din no yɛ pɛ (sɛ nhwɛso no, adesoa ankasa a ɛbubu a ɛwɔ Z-16 su no mu Kɛse sen anaasɛ ɛyɛ pɛ 160kN). Wɔpow nneɛma a wɔmfata tẽẽ; 2 Nsɔhwɛ a ɛko tia nsɛe: Nkyene a wɔde petepete so sɔhwɛ ne zinc a wɔde petepete so no mu duru susuw (a wɔde ade a wɔde susuw ade a wɔde kata so no mu duru di dwuma) hwɛ hu sɛ zinc a wɔde kata so no mu duru du gyinapɛn ahorow ho na biribiara nni hɔ a wɔde kata so a enni mũ; 3 Nsusuwii mu pɛpɛɛpɛyɛ sɔhwɛ: Wɔde afiri a wɔde susuw nsusuwii a ɛyɛ pɛpɛɛpɛ di nsusuwii atitiriw no ho adanse na wɔakwati nhyiam mu nsɛnnennen esiane nsusuwii mu nsakrae nti; 4 Hwɛ sɛnea ɛte: Wɔde nsa ne mfiri a wɔde hwɛ ade a wɔde hwɛ ade di dwuma de hwehwɛ sintɔ ahorow te sɛ zinc layer bubbles, scratches, ne burrs, na wɔhwɛ hu sɛ ade no te sɛ nea ɛyɛ fɛ.
